Vincent Carburators
The subject of rich discussion:
Click for
Blow-up
of Standard Amal Carb for Vincent
Tuning
276/289/229 Amal Standard carbies:
http://www.britcycle.com/Manuals/premonobooklet.pdf
5/1/2010
If you do use
an 'ultrasonic
cleaner' watch the process very closely... ultrasonic cleaners
dissolve
aluminum... after the crud is gone... you Have to know when to
take the
componant out or you will have surface degradation. Many
modern firearms
have numerous aluminum
componants. We have had problems with this issue in our
shop...we
no longer use ultrasonic cleaning if all of the componants do
not jump
to the magnet... Dave R. 3/10/10
read next post
Not if you use the
right
cleaning solution.
http://metal-cleaning.alconox.com/cleaning_aluminum.htm
John
Mead 3/10/10
Sticking slides seem to occur in about fifty to
sixty
percent of the Concentrics
coming through the shop. In paired carbs it may be one or both.
In general
sticking occurs toward the top of the slides travel range but it
can also
occur at other points in the travel. It invariably occurs in or
close to
the plane of the carb bore.
First, having removed
float
bowl, cables, choke etc it's necessary to thoroughly clean the
slide and
bore with carb cleaner and if required a worn kitchen scouring
pad to remove
any clinging grit or debris. Blow everything out with
air. Unless
there is other work to do on the head or flange the carb
body(s) is left
undisturbed attached to the head. Now test the slide by
passing it down
the slide bore. It should drop freely. If it hangs at any
point then grasp
the top of the carb slide bore between thumb and forefinger
starting at
right angles to the carb bore and press firmly. Surprisingly
often the
slide will now drop freely on it's way. The slide bore can
easily be slightly
deformed just by such hand pressure. By varying the pressure
point around
the slide bore to see where it best frees up the slide the
plane of the
deformation can often be determined quite accurately by this
method. Upon
release of the thumb and finger pressure the bore will spring
back to it's
deformed shape so this is only useful for determining where
and in what
plane the bore is deformed. If this method fails to free slide
then there
has generally been sufficient deformation to produce
noticeable wear on
the bore and/or slide. Make a visual inspection down the bore
and on the
slide. Most times you will see a highlight polished or scuffed
area running
vertically in the bore or on the slide which will tell you the
plane in
which it is sticking. It is nearly always along or close to
the plane of
the carb bore.
Now comes the tricky bit
which requires
some practice and "feel". Having determined where applied
pressure on the
bore frees the slide wrap the top of the bore with cloth or
cardboard and
using a suitably sized pair of channel locks squeeze the
bore at
that point to permanently "reshape" it. It does not need a lot
of pressure
to do this so it should only be done very judiciously. Try the
slide again.
You will soon tell whether it moves more freely or not. Repeat
this process
very carefully and at different points as needed until the
slide drops
freely. Usually this takes about fifteen to twenty minutes to
achieve.
Once the slide drops freely it will continue to do so without
problem.
Now I know to some of you high tech purists this may all sound
rather uncouth,
brutish and haphazard but after just a little practice one can
become very
exacting and accurate in the technique both from the
perspective of where
to apply pressure and how much to apply. Only in the rarest of
circumstances,
and sadly often where the owner has tried to "fix" things and
really buggered
things up, is it ever necessary to remove metal from either
the slide or
the bore. Doing so is very undesirable and merely accentuates
any wear
characteristics in the performance of the carb on reassembly.
Other points regarding
concentrics.
Eighty percent of the time the float bowl leaks because it has
been overtightened
on the gasket and, as described by Max, the bowl flange
becomes distorted
with the screw hole tabs being raised upward. Easily cured
with judicious
use of a plastic mallet and flat file. Sometimes the float
will stick because
either the new gasket tends to trap it (trim accordingly) or
the ends of
plastic pivot holes on the float (particularly new ones) foul
the casting
of the bowl. File a couple of mms of each side of the float
pivot taking
care afterward to make sure the holes remain fully open and
the float spindle
turns freely in them.
Invariably when
customers
complain that they can't get the bike to idle properly (all
else being
correct) it is due to the pilot jet being blocked in one or
both carbs.
The pilot jets on concentrics for some reason seem to block up
very easily
with gum, particularly if the bike is not used for any length
of time.
Cleaning them needs care. Blowing with air or squirting carb
cleaner into
the pilot air screw hole generally does not unblock them.
Cleaning the
jet properly can only be done by the careful use of the
correct size micro
drill bit fed and twisted carefully by hand through the pilot
air screw
hole and on through the jet orifice. Again this takes practice
and care.
timothy holcroft 3/10/10
Sticking
Amals : Bolting
a flat steel plate onto the carburetor flange prior to honing
the carburetor
bore isn't recommended. If one were to do so, when the
crushed flange
is released from the carburetor flange, the high spot areas
which were
honed away now become low spots. If you were to use a
flange in the
process, you would first have to flatten and true the carburetor
flange
prior to honing the carburetor slide bore. It's not
necessary, in
fact it's a waste of time, to prebolt a flange prior to
honing.
I've done this probably 30 or 40 times, so I know from personal
'hand's
on' experience what works and what doesn't.
A further explanation as to
why
the ears of the flange bend and distort with a thick paper
gasket:
The surface area of the paper gasket around the carburetor
opening has
more area than the paper gasket material around the manifold's
studs.
When the pressure is applied, pulling the flange surfaces
together with
the nuts, the paper gasket around the stud area, which is
less, crushes
more easily, thereby bending the ears during the tightening
process, and
distorting the carburetor body bore. Using a very thin
gasket and
two flat surfaces, distortion is virtually eliminated, even
when over torqued.
New or recently rebuilt
Amal carburetors
that have been cleaned properly, do not stick.
Carburetors that have
many hours on them, and are ridden by individuals who don't
necessarily
hit the throttle stop from stoplight to stoplight, form a
resin buildup
above the top of the carburetor slide around the carburetor
slide bore.
When the carburetors are open to full bore, and find their way
into the
top of the slide bore where they're not normally run, the
resin buildup
causes them to stick sometimes. I've never heard of a
new set of
Amal carburetors sticking when properly installed, i.e., flat
flanges and
free running cables. Problems only arise after many
hours of use,
or after an inexperienced fettler has been at it.
Max Lambky
3/10/10
Amal
carburetors have
a tendency to bend the flange
ears and
sometimes distort the slide bore.
The fix should be to make the slide fit the bore by truing the
slide bore
with a brake cylinder hone. Don't sand or polish the
carburetor sleeve,
as this will cause an improper clearance between carburetor bore
and cylinder
sleeve. With a large flat file, dress the flange face
flat.
You'll notice that high spots will appear on the outer convex
portion of
the ears. This is due not so much to over tightening, but
to the
use of a too thick gasket. It's also a good idea to check
the manifold
flange as well, for flatness. Correct as necessary.
For best
results make your gasket as thin as possible. I use the
glossy cover
of motorcycle magazines, and a bit of Permatex. Max
Lambky
3/10/12
The classical
method
for setting remote floats
(e.g. on GP carbs) is to make up a bottom nut with a piece of
capillary
tubing attached, and see where the fuel level actually is. On a
GP it should
be 1/8" below the centreline of the pilot jet, and I have always
assumed
it will be the same for a 289 (which is what I use) and for any
other Amal
carb. I did not do this for my twin since it would have
meant making
two different bottom nuts, but following a hint from Big Sid,
realised
that my front plug was consistently sooty (not oily) and since
the jetting
etc was identical front and rear, this was probably because the
float level
was too high on the front pot. So I rotated it downwards first
1/16" -
smoother running - then another 1/16" - as near as damn perfect.
It completely
transformed the bike, particularly in traffic and at low
speeds.
Moral of story: however much faffing about is involved, it is
well worth
while. A Vincent with two identical pots is a FAR nicer machine
than one
without, and provides a positively liquid power
delivery. Tom
- Sunbeam 3/10/10
I use 930's
on my '49 shadow and get good starting and running. I did some of
the mods
described in your URL but not the one about boring out the low speed
jet.
I didn't want to get that invasive. I reset the fuel level and I did
cut
away half the fuel feed nozzle. I figure the fuel level
setting is
what concerns the engine and carb for proper operation and measuring
that
is more accurate than measuring
the float position. If one float weighs a little more than another
or has some fuel in it or dirt on it , it may measure in the right
place
but the fuel level won't necessarily be right. I gently clamped just
the
float bowl with float and needle installed level in a vise and fed
gas in the inlet via a tube and funnel until the float stopped the
gas
feed. The fuel level should be close to .2 inches below the rim of
the
bowl
sans gasket and is easily measured unlike a monoblock . You may need
to hold the float hinge down the way it would be when
installed clamped
under the gasket by the body. Adjust the fuel level as described by
heating
the bowl (after you empty it!) and using a drift to move the
brass
insert that houses the needle valve and recheck the level. This was
wrong
on both my new carbs. One was so far off the tickler pin
wouldn't
reach the float so I couldn't prime that side. Once the fuel depth
was
raised the float came up higher and I could prime it properly.
I
run the needle in the lowest setting and it starts easily even
at
32 degrees F. Mike Hebb 3/10/10
Here is what I have been
using in my 30mm Mikuni round
slide Carbies:
1. Main Jet #190
2. Pilot Jet #45
3. Needle Jet 159
Q-2
4. Jet Needle 6DH4
5. VM34/110 2.5
6. Air Jet BS30/97
2.0
7. Fuel Needle VM34/39
3.3
8. I use two No.
002-351
Cable Type Starter Systems connected to the standard Amal choke
and splitter.
I think 32mm Mikuni's
are
a little large unless you are going for real high speed
performance and
have the correct camshaft and gearing. Even my 30mm may be a
little larger
than necessary. Even 28mm are larger than the Shadow carbs and
Mikuni's
certainly have better flow, size per size, than the old remote
float Amals.
All and all, they have been very reliable and run sweet when
tuned in.
Ken Smith 12/7/09
Throttle Slide Clearance: The
seal
is made by "sucking" the slide against the body at the back. What is
important
is 1) that the slide will slide easily, particularly when closing
and 2)
that the front and back faces of the slide are not worn,
particularly the
back (engine) face, because then it won't seal against the body in
the
mid-range. Better safe than sorry, but I seem to have about 2
to
4 thou on such slides I have that are new. The upside of larger
diametral
clearance is safety. The downside is that there is more rattling
room and
wear is faster. It is fastest on plain brass slides, slower on
chromed
ones, for obvious reasons. Sunbeam 11/12/09
389 Monoblocs were used on the "D" with the float
bowl
on the left and 689 Monoblocs
have
the float bowl on the right. John Mead 7/27/09
With modern
fuel the
only way to set your carburation up properly is either use a
rolling road
or buy a real time air fuel
ratio meter.
I have bought a Luminition kit that runs off of a 12volt
supply.
All you have to do is poke the sensor up the exhaust pipe and go
for a
ride, the display is easy to read and is real time via the wide
band sensor
(remember you only get use full data when the engine is under
load).
The results are very intrusting and on all the Vins I have tried
so far,
I have found them all to be running very rich on the main
jet.
My bike is running 8.5/1 compression ratio with a good set
of 276
carbs and I am down to a 140 main jet and have done 1500 miles
like that,
and that included a good thrashing around the TT course last
year.
You can buy the kit for around £250 so if a few of you get
together
and split the cost it would work out cheaper than a couple of
hours on
the dyno. Andy 7/8/09
Amal parts:
www.hitchcocksmotorcycles.com
Milnar
Amal GP2
parts: http://www.manx.co.uk/pdf/MPL-T3_GP2.pdf
Bruce
Metcalf
I do recommend the fabrication
of a float fuel level gauge
comprising a bottom nut drilled and tapped to take a needle jet,
over which
a length of transparent fuel line of the kind used on model
aircraft motors
can be slipped. When this is held vertically against the carb
and the fuel
turned on, the level will correspond to that within the float
chamber,
which is invisible, and can be checked against where it should
be in relation
to the bottom of the pilot adjuster screw and its threaded hole.
An invaluable
little tool, no matter what method you use to rectify the fuel
level.
Prosper Keating 5/21/09
K&N Air
Filter for
a Comet:
http://autoparts.thecarconnection.com/auto-part/993327-kn-air-filter-k33ru0160
(K&N
- K33RU0160, RU0160)
The Amal spec
sheet
for 1955-1961 says for D Prince
and Shadows
that
main jet should be 280, slide should be a 4 (Not 3), pilot jet
30, needle
jet 389/063 in the middle position (3), needle jet 106, no
letter at all
for the needle itself. David Stein 4/20/09
Sealing Inlet
manifolds:
If using the stub-mount carbs, I use a bit of plumbers teflon
tape. Fuel
resistant and very thin and you can apply as many layers for a
nice snug
fit before clamping. Prior to switching back, I had flange mount
and would
just use some wet/dry paper on a piece of glass and true the
surface by
sanding the face. John Romano 3/26/09
Amal 930's for Vincent
Twins:
Here is the setup for 930's (30mm). >This gives 1st kick starts
and perfect
throttle response, with text book plug readings (Champion
#120).
These are the late model concentric w/#25 pilot jets built in.
Starting
from the top: #622-122 throttle needle in lowest position; #3
throttle
valve (slide); #106 needle jet (use the one with the cross hole in
it;
#180 main jet. set the pilot air screw around 1 turn open, then
adjust
to your bike's requirement. Set the throttle stop so there is a
1/16" gap
at the bottom of the slide and adjust to your bike when
warm.
John Ulver 12/16/08
Period Feridax
Throttle
Lock: From memory I think
it uses
a Wilmot Breedon (or similar) car lock and the key could come from
a classic
car specialist.
I think the number is stamped on one of the
castings
- something with a two letter prefix eg FP256. I have seen
traders
at Autojumbles with racks of the keys.
Chris Chant 7/23/08
Carburator Finish:
Rear carbs, die castings in zinc alloy, were silver painted. Front
carbs,
sand castings in brass, were cadmium plated. Later die cast carbs
weren't
even painted. Sunbeam 6/9/08
One option is to paint your carbs
with Eastwood's "Carb Renew," item # 10187Z (silver).
http://eastwood.resultspage.com/search?p=Q&ts=custom&w=carb+renew
Bev Bowen 6/9/08
Slide
Sleeving:
Alverstoke Restorations in UK bore the body and resleeve the
slide in brass
to suit, about $80 and 7 day turnround. Plus Atlantic crossing
presumably.
I've never heard of anyone using steel. But a common
misapprehension is
that the hard parts wears the soft. It's the reverse. The soft
part holds
particles of grit still while they wear the hard part away. A
wooden brake
block would last longer than the farm cart did. Replacing the
iron tyres
on which it bore kept blacksmiths in regular employment. It's
the same
mechanism on which the grinding wheel is based. Sunbeam
(?) 5/27/07
Comet 1949
- 1954
Carburetter type: 229F/1DV
Mix Chamber Body No.:229/112R
Internal Bore: 1-1/8"
Center line of body to face of
flange: 1-1/4" dia.
Flange centers: Clip
Jet block part number:
220/069R
Jet block size no.: 58
Jet size no. 200
Throttle Valve: 29/3
Needle position: 3
Needle Jet: Std
Float Chamber type number:
64/154B
Spare parts list no.:
440
Doug Wood 10/4/07
"Early" Shadow carbs,
with
the adjusters on the right side were 289M/1DO.
Carburetion and mixture
adjustment
at idle: Correct
setting of
the idle / low end air screw and throttle stop eludes many
and is
quite easy. All touring British carburetors have
their
air screws built identically, i.e. where the mixture
is rich
one backs out the screw, and when it is lean one enrichens the
mixture
by screwing it further in. The general starting
off position
is approx . one and a quarter turns out from lightly seated.
One
starts and warms up after setting it so, running
the
motor for a period of but a few minutes - or rides around
the block
to normalize temperature and cylinder function, and then
returns,
and working rather quickly with the bike on it's center or
rear stand
you begin by lowering the throttle stop screws until you
acheve a
reasonable idle speed, and then screw in the air screw
slowly from
it's general setting of 1 & 1/4 turns out - going in
slowly.
Note the sound of the exhaust beat, it will begin to slow
and weaken
as the screw is turned inwards towards bottoming out.
Noting
that, you begin to screw it out listening to the beat speed
up, -
at a certain point it will be heard to reach a peak - the quickest
point
before once again beginning to slow and falter.
Stop
there and turn it back inwards and hear it pick up speed as the
screw is
turned inwards. Find the peak position where it runs
the fastest
/ hitting the hardest . Stop. Now turn it
a little
further In { about 1/16th. to an eight turn inwards and
Stop.
That's " slightly Rich from peak ", the position
and
mixture condition sought for smooth running and
easy
starting. At the finish of this entire
procedure
you will find it fairly close to this position,
but most
motors will vary a bit here to acheve sweetest
running.
Stop the motor and let her cool down. Never
prolong the
idling period as the results of this work will be
poorer, and
motor damage can result. A Warm - Not
really Hot
engine gives the best results. Use of a fan blowing
across
the motor and pipes is a good idea to lessen chances of
blueing or
overheating . After a quarter hour of
cooldown,
restart and you find the idle speed is higher than
desired.
Back off the throttle stop until it allows a more
normal idle.
Then repeat the earlier procedure once again seeking
the air
screw position which suits the new slide position.
This will
go quickly, and then try easing off the throttle
screw
just a bit more to see if it will accept a bit less
and still
give a nice reliable and steady idle. Whenever the slide
height is
altered downwards seeking a slower idle beat it's normal
that the
mixture screw can be adjusted a tiny amount to
better
the results. Once set it will seldom need but the
slightest
tweak, usually a little inward for Winter conditions and
outwards
for Summer. All this describes the proceidure on
a British
single like a Vincent Comet, and naturally working
with a
Twin will require some thought and consideration
for
the second cylinder, but the technique is
identical.
After both carbs are set to acheve equal beats, one only needs to
sync.
the slide lift off between the two.
With
some practice you will develop a keener ear and touch,
and
it will help identify which cylinder is leading
{firing
harder} by momentarily lifting off one plug lead after the
other
- listening to only a few beats{ 2 or
3 is
enough } to gauge which is lagging behind thus needing a
tiny
bit more throttle, and which neads a little backing
off.
Thus you will balance the two. Re-sync the
liftoff after
this balancing act. Another trick is to stand at the
rear behind
the bike and listen to the idle beat from the muffler -- as
with
a long slim screwdriver you slip in beneath each slides
cutaway -
and gently lift the slide a few thou whilst noting the
change in
the beat. First one and then the other. This
will reveal
which cylinder is hitting harder and which is being dragged along
doing
little work. Seeing what is needed to balance the
effort you
ease off on the stronger cylinder and bring up the weaker.
Very little
tweaking will be needed to acheve what is desired.
Mind you
- don't let the old girl get too hot, she won't
like
it, and might punish you for doing so. All of this is
really
an art if you get good at it, not
wrenching .
And is near to being a lost one. Sid Biberman
3/15/08
Amal jets
are
sized by flow rate. As an example, a 180 jet flows 180cc per minute
with
a set head of fuel. I don't know what that head is ( a tank of
kerosene
1ft (12") above the jet normalised to 21 Deg C) a nd the flow rate
is measured
in cc per minute as it was all done at the factory. No doubt it
could be
back checked by setting up a marked jet and increasing the head
until it
flows the marked amount. Phelps 12/20/07
Tuning and Jetting Guide
For
Amal Mk.1 Concentric Carbs on
Vincent
Twins, and Singles.
There are (3) major
components to
the proper setup of Amal Mk.1 Concentric carbs when used on
Vincents. These
are: 1) Carb Modifications, 2) Carb Jetting, and 3) Ignition
Timing. Each
will be covered here in great detail.
Amal Mk.1 Concentric Carb
Modifications.
New Amal Concentrics can be
purchased
today from several sources, and sometimes, they can be bought
equipped
with the jetting that you will specify. Regardless, these
carbs whether
new, or old/used need to be "blue-printed" for use on a
Vincent. I learned
the hard way that they CAN NOT be just mounted, and used. I
found data
on the proper setup of the float level. I discovered that a
restrictor
low speed orfice must be drilled out, and I discovered that
the brass fuel
feed nozzle in the bore needs to be modified (like a Norton
850' 932 carbs).
Perform all (3) of these mods!
1) Float Setting: Normally
the float
in NOT adjustable. The float's needle seat that is in the
float bowl can
be moved slightly up or down to the precise location by first
running very
hot tap water over the seat for a few minutes, and then gently
tapping
the seat in either direction to move it. Use different sized
rods, or drill
bits in a manner that won't hurt the delicate needle's seating
surface.
The proper float height is .080" measured from the top of the
float to
the top edge of the float bowl. It is important that the stock
bowl gasket
be used because of it's specific thickness. To measure for the
.080", assemble
the float, float pin, and needle into the bowl, and carefully
hold the
float pin fully down as if it was installed to correctly
position the float,
hold the float level, and upright as if it was on the bike. I
use a .080"
drill bit, and I lay it on the top edge of the bowl near the
float (opposite
end of the float from the needle), and I "eyeball" the
thickness of the
.080" drill bit, and compare how far down the float edge is
from the bowl
edge. The float drop should equal the thickness of the .080"
drill bit.
The seat will need to be heated, and moved several times to
get this adjustment
just right. If the float level is too low, the carb will
always act lean,
and if the level is too high, the carb will always act too
rich!
2) Low-Speed (Pilot) Jet
Restrictor:
The Low-Speed jet size for a Vincent is very important, and on
the later
Concentric carbs, a restrictor jet of about a #15 jet size is
installed
that limits the available low-speed jetting size. This size is
only applicable
to 500's! On the side of the carb is an angled screw for
setting the slide
height, and a horizontally mounted adjusting mixture screw.
Remove the
mixture adjusting screw, and spring, and look into the hole it
came out
of. You will see a restrictor jet with a very small hole
(.015"). This
will need to be drilled out with a .040" tiny drill bit. Great
care must
be used while doing this to not wreck the carb, or to break
off the end
of the drill bit! Now this restrictor is equivelant to a #40
low-speed
jet (larger than you will ever need). Now, the normal
low-speed (pilot)
jets can be screwed into the carb body's pre-drilled orfice
above the float
bowl. A #30 Low-speed jet is correct for most Vincent
applications. A general
rule for selecting the correct low-speed jet is that the
fastest idle speed
found by adjusting the mixture needle while idleing should be
found with
the needle out between 1 to 1 1/2 turns out (prefferably 1 1/4
turns out).
3) Brass Fuel Feed Nozzle
Modification:
The brass fuel feed nozzle visible inside the throttle bore
(the needle
goes into it also) has a round cylindrical design where it
stands about
1/4" above the bores lower edge. This is appropriate for small
displacement
motors, but for larger applications (like a Norton 850, and
Vincents) this
feed nozzle needs to be modified. When you look into the
carb's bore you
can see this feed nozzle. The complete back half (downstream)
needs to
be cut away. To do this, carefully scribe a mark along the
lower rear edge
of the feed nozzle along the body's bore surface. Mark a small
dot with
a "Sharpie" pen to orient the exact midpoint of the rear of
the feed nozzle.
Disassemble the carb to remove this feed nozzle. Carefully
mark the sides
of the feed nozzle with vertical lines for cutting away
material. You want
to use a Dremmel tool with a cut-off disc, and be very careful
to remove
exactly 1/2 of the feed nozzles exposed material (the rear
half!!). Re-assemble
the carb. The need for this is because at low engine speeds
with only slight
throttle (slide) opening, the in-rushing air will pick up fuel
from the
needle while air is rushing around the feed nozzle, rather
than the air
having to rush over the top of the feed nozzle. Untill I
discovered this
mod, I was suffering poor low end running, as well as alot of
detonation,
and heat build-up.
Jetting Guide For Amal Mk.1
Concentric
Carbs For Vincents.
As you know, not any (2)
motors,
and their operating enviroments are going to be identical.
These jetting
guidelines should either be correct for your bike, or at least
be within
one jetting change from correct. Careful observations, and
adjustments
must be made after an initial impression has been realized. I
have discovered
some things that may influence other bikes. One is the size ,
and flow
rate of your pet-cocks. These are bigger carbs, and under hard
riding,
they may need more fuel than your pet-cocks were flowing
before. I have
had great success from the late Norton style pet-cocks with
the "paddle-type"
lever. Don't get the cheaper Taiwan units. Spend the extra
money, and get
the much better British made units! Pet-cocks can definitely
affect your
main jet size!.
Jetting Specs:
1) Slide: I like the 3.0
slide for
quicker throttle response than the standard Amal 3.5 slide.
Use "hard-chromed"
slides if you can find them. The last ones I found were at
(Clubman Racing).
The "Pot-Metal" standard style slides just won't last as long,
but they
work great.
2) Needle: I use the
standard Amal
needle with (3) needle clips. I've found the middle notch to
be best for
higher elevation, and in some cases, the lower (richer) notch
might be
best. This is a very subjective setting, where you will need
to drive test
each setting to find which feels the best. This setting
affects the feel
of normal "inner-city" type acceleration (not high, or low
speed running).
3) Needle Jet: The standard
size
needle jet is a #106. I have had better success with a richer
#107 needle
jet. This adds a tiny bit of richness to the mixture at idle,
just after
idle, and everywhere along the needles taper. This increase
was very beneficial
to my Vincent as well as my Norton 850. I have found that it
is easier
for me to remove my bowls, and upsize a needle jet instead of
removing
the carbs to change a needle clip position when going from my
home at 7,000"
elevation to sea level. Often people are changing low-speed,
and sometimes
main jets to cure a mid-range jetting problem, where a change
in the needle
jet was the only cure. I've found that bikes that ran fine
decades ago
on older style fuel usually need an upsize of at least one
size for the
needle jet to react to today's newer fuels. I've found this to
also be
true for my Mikunis! What people don't tend to realize is that
the relationship
of the needle jet orfice to the needle's shank diameter is
actually another
jet size! This relationship affects the jetting from idle to
just under
full throttle.
4) Main Jet: I have found
for a
basic Rapide, or Shadow motor that a #220 jet for higher
elevation, and
a #230 jet for sea level works best. This size may need to be
adjusted
if you are running straight through muffler, velocity stacks,
hotter cams,
etc.. I use #250 jets in my 1,164 cc "Big Bore" motor with
Mk.2 cams, 10:1
compression, and a straight through muffler.
5) Low-Speed (Pilot) Jet: I
found
the #30 Low-Speed jet to be correct for a basic Rapide or
Shadow motor.
I am using a #35 jet in my "Big Bore" 1,164cc motor.
6) Float Level: The float
level
at the top edge of the float measured at the dge away from the
needle and
seat should be .080" below the top edge of the float bowl.
This has been
covered above! Jim Mosher 11/29/07 (Jim
designed and sells Concentric manifols for Vincents at
www.performanceindian.com
....seems like an OK guy. He also posted an excellent
complimentary
article in the Vincent Tech Section on Magnetos.)
I'm running
32mm
Concentrics on F10AB/1/399;
#3 slides
, Needle clips in center groove, needle jets #106, main jets
230, pilot
jets #30. With 2500 miles on a fresh engine, it starts easy,
idle is great,
will go over 100 mph (once, according to chronometric speedo,
impulsively,
with suspension and brakes not fully set up) @ 35-37 degrees
advanced timing
with a BTH magneto. 50mpg average. Plugs read rich which
is a project
currently underway to correct. Jack 9/15/07
Mixture: 1)
mark the throttle at fully closed and at fully open. Then you'll
know whether
the trouble is slide (0 - 1/4 open), needle (1/4 to 3/4), or
main jet.
Main jet affects both, but sounds as though you have a flat
spot.
2) I'm running 190 rear 180 front with no filters. The rear is
pretty good,
the front masked by oil but there are no holes in the piston, so
I think
they're
both good. Unless the K & N filters have no impact on
airflow, you
ought to be weaker than that. 3) If you can hold the
throttle
at the flat spot and lower the air lever s-l-o-w-l-y, if the
problem goes
away before it gets much worse you were too lean, if it gets
worse before
it gets much worse you were too rich.. Roy Cross
6/19/07
If the mixture
needs a little leaning out there are two easy ways.
Place a
tiny washer UNDER the needle jet - lifting it
higher
up the needle. Fit an extra fiber washer {thus two}on top
of
the float arm , one below . This will lower the float
level.
Also you can slightly rotate the spigot carb. on the manifold
stub to lower
the float level . Sid Biberman
Idle
Mixture Adjustment:
While its easier to hear and feel on a single like a
Comet
-- the air screw is slowly backed out from snugged
in by about
1 and one quarter turns . As it leaves its
seat the motor
speed will begin to tick over faster and reach a peak at that
no. of turns
approximately, each motor a little different .
Somewhere between
one full rotation and a bit past another
quarter it will
begin to drop off again , at that point stop
,
and go back in a bit . Ease off the slide
screw
to bring down the idle revs to a nice even beat ,
then repeat
the air screw dance to see if it has changed
its needs
and re-adjust slightly the same way . The rule
is
this , the highest peak you reached is
slightly too
lean to start easily -- so go back in slightly
richer
, ie . " just a bit rich off the lean peak
" .
OUT is leaning it out , IN is going richer
.
This is an art , not a science and more difficult on
a twin
due to the other cy. firing . Takes
practice and
a good ear . Do it on a warm motor , NOT
on a really
hot one as the rising heat gets the liquid
fuel to perculate
and messes up the process . Dont let her
idle too
long and get too hot . Get it done
in
as short a period as practical for you and not
being
harmful to the motor . Prolonged idling can cook the
rings
and piston . On a twin you can lever up
on each
slide in turn with a spoke and tell from the beat which is
hitting harder
, then back off a tiny bit on that one and raise the
other
slide till they sound the same at the
tail pipe
. Good Luck . Sid .
If the float is
not distorted / crushed or full of fluid, and if the
needle
is correct pattern and not had its slot
altered then
the level should be correct or nearly so .
That
is if the bowl itself is the correct one. If
there is
a reason to suspect the mixture is rich or
lean then
this can be acertained by raising or lowering
the float
bowl by placing an extra washer on top /or below to effect
a height
change. For a fast check just rotate the
entire carburetor
around its stub fitting to lift or lower the contents
within.
Sid (8/8/06)
There is a quick way to check float
levels check to do this
without removing
the float bowls. Check and adjust the level as normal; then
modify a spare
drain plug to accept a clear flexi hose - something along the
lines of
the windscreen washer tubing, only gasoline resistant. Then it's
just a
question of fitting the modified plug and raising the tube to
above the
fuel level in the bowl. The fuel should find a certain level.
You can either
scribe a mark on the bowl or measure accurately down from the
gasket face
and record in your service book. Granted the centre carb isn't
the easiest
to check but with a touch of trial and error... If you modify
three plugs
and fit simultaneously, you can use longer hoses and compare
both levels.
Next time you think the levels are out you can at least check
both without
disturbing the carb settings. marc 8/8/06
Yes, theAmal 276/289 jet
blocks are handed, there
are two things different, one is the smallest hole on the edge
adjacent
to a larger air hole, the other difference is more obvious:
there is a
scallop out of the top to allow the idle screw to pass through.
I reckon
if you got the idle screws in you got the jet blocks in the
right bodies.
I have just tried swapping some handed jet blocks in a pair of
289's and
can confirm you will not get the screw in if they are the wrong
hand!
The 276's are handed, I think the early twins had nearly
identical 276's
so that the pilot air bleed screws were on the same side.
But the
later ones had them on the opposite sides.
Roger Sparks
4/25/06
Amal Repair
Work
AKA Lund Machine Compamy has
gone
out of business (retired) and sold to:
Andy Harden of AMAL SLEEVE Co.
http://www.amalsleeve.com/
800 295-2915
21502 99th Avenue S.E.
Snohomish, Washington
98296
USA
Concentrics:
If any one is using or wants to use these carbs, here is the
setup for
930's (30mm). This gives 1st kick starts and perfect throttle
response,
with text book plug readings (Champion #120). These are
the late
model Concentric w/#25 pilot jets built in. Starting from the
top: #622-122
throttle needle in lowest position; #3 throttle valve (slide);
#106 needle
jet (use the one with the cross hole in it; #180 main jet. set
the pilot
air screw around 1 turn open, then adjust to your bike's
requirement. Set
the throttle stop so there is a 1/16" gap at the bottom of the
slide and
adjust to your bike when warm. John Ulver 4/4/05
Mikuni heaven:
http://www.sudco.com/
Mikuni:
For VM 34's on a standard Vincent
3 1/2 slide
159Q5 needle jet
6FJ6 needle
210 main jet
30 pilot jet
#2 air jet
Needle in middle position
float arms measure 22-24 mm from casting
ridge
Robert Watson
Slides:
A couple of weeks ago at the Urshel emporium Mike showed me an
original
289 slide that he had sleeved several years ago in England to fit
a bored
out body. It was superbly done. Does anyone know who might have
done or
is doing this work? The reason I ask is that the slides that I
have had
made for bored out bodies become sloppy after a few thousand
miles. We
suspect that this is due to them being machined out of a single
stainless
blank and there is a tendency for the lower ends to contract
towards each
other facilitated by the two wide slits up the sides.
We did a little experiment. We measured the
diameter
at the top and bottom of an original slide (virtually
unworn), the
sleeved slide in question and my stainless machined slide with
three thousand
miles on it. In the case of the original and the sleeved slide
the diameter
at the lower point, just above the cutaway, was actually
slightly larger
than at the top by about 2-3 thou. In the case of the stainless
slide it
was smaller by 4 thou.
Both the original and sleeved slide were of
brass,
(in the latter case we don't know what the sleeve material was).
Could
it be that Amal deliberately built into the design a slight
differential
in diameter so that the lower slide edges were always under
slight tension
against the body ensuring a good seal?
Experience has also showed us that when you
mechanically
widen the diameter, by carefully prizing the lower edges of a
slide apart
a little, the brass will retain this new attitude allowing you
to get several
thousand more miles out of it . However a stainless slide will
return within
a short while (days) to its original attitude as if it has a
"memory",
this in spite of the fact that the stainless slide is at least
10 thou
wider in wall diameter. Tim
Baldric 4/3/03
CV Carburators:
Everybody who experiments has concentrated on high efficiency
carbs,
like the TT/GP's, flatslide Keihins or Mikuni's, or round slide
Mikuni's--or
even Dellorto's. The bad rap on CV carbs is the flow is less
than
optimum because of the butterfly valve in the airstream. The
benefit
is that since the slide opening is responsive to vacuum from the
intake,
the mixture should always be perfect. It's a "demand"
system.
Even with shelves full of high-performance carbs, I've thought
seriously
of trying CV carbs on a Vincent engine. Despite
appellations
like "the Beast," your post-war engine is in a relatively mild state
of
tune, and requires neither the lightning response nor the
enhanced
flow characteristics of the best of the competition
carburetors.
If your Vin is in a relatively standard state of tune and
displacement,
I wouldn't recommend a bit over 34mm bore, even with a CV carb--and
maybe
not even that large.
For example, if you have done any cleanup in the ports and have
9-9.5:1
CR and MkII cams, up to 34mm could be OK (given the poor top-end
airflow
characteristics). But the lovely thing about the CV delivery
is that
you will find a smooth operation no matter the speed range or
demand you
place on the carbs. John Caraway 12/14/01
Synchronizing Carbs:
The one thing to remember is that with the one cylinder
inoperative , with
the removal of the plug, and maybe the plug hole open. Is that the
back
pressures will not be functioning as normal, and you will NOT get
the setting
correct. If you want to find out more, try setting the carbs
up with
vacuum gauges, and you will find that when you adjust the throttle
stop
on one carb, the gauge on the other cylinder moves. I would say
it`s almost
impossible to get the carbs synchronised , by any other means than
with
gauges. Trevor 04/24/01
Regarding where to sleeve
carbs in the
USA:
Mike Gaylord does Mk l Concentrics at 360 456-1425; Walt
Lund machine
does Type 6's and Monoblocs at 520 790-9875. Carl
Hungness
04/19/01
Many
leaky float problems on the
27's &
29's are caused by poor fuel shutoffs and short side stands.
Remove
the fuel lines from the shutoffs and there should be no, I repeat
no fuel
dripping. The standard sidestands lean the Vincent over too
far,
on the left stand the rear carb. will drip until the the fuel
level drains
off from the float chamber through the bleed hole in the jet
block,
because the level in the float just got raised above the hole, and
then
out on to the back of the engine. On the right stand it's the same
for
the front carb., except that it drips on to the primary case.
If the fuel taps aren't dripping , then dip
each
needle in Brasso and give each seat a rub. Then extend each side
stand
3" so that your bike will stand up straighter.To prove if it's
the stand's
fault, the carbs.shouldn't drip when the machine is on the rear
stand.
To go the extra mile I machined an "O" ring
groove
in the needle of the front carb. right where it seats, after
installing
the "O"ring I then ground it flush with the tapered needle.
The rear needle, I shortened, and drilled
it so
that a Mikuni float needle could be snapped on to the end of it.
This then
required boring the old seat out and making and pressing in a
seat that
matches the new needle. They still drip! So! One minute before
you plan
on stopping, turn off the fuel, this will lower the fuel level
enough to
stop the dripping. Thats what I do. Dan Smith
03/09/01
I bought a K&N
"high flow" air filter, was
told by my
friend, Dynojet and K&N that the reason for my performance
accelerating
was because of the weather. Thanks to my wife for having the same
bike,
just stock and running better, they were wrong and many of you on
this
forum were right. I broke down this week and moved the
needle to
3.5, which did little and finally the 4th notch on the Dynojet
needle.
The bike not only is responsive but very smooth, no on/off
rocking, no
lag in thinking about accelerating, etc.
Many of us bought the K&N a month or
two ago
and I'm sure someone, other than just me, will have the same
problem. The
forum discussed how a "higher flowing" filter would require
adjusting the
carb. Take note The K&N may require a needle adjustment, but
the adjustment
may make your bike the best it's ever been. I still can't
believe they
market this air filter as "high flow" but insist carb changes
are not necessary.
Pascal 02/15/01
Float needles
as originally fitted to Amal Monoblocks and Concentrics were solid
one
piece nylon needles. In response to reports of dripping and
seepage
past the needle, newer up-graded needles( the Viton rubber
tipped
version) were later offered as an extra cost option. About the same
time
Amal described a modification to both tapered needle and
needle jet
holder which quite transformed the running of the Concentric. The
long
needle now had 3 circles about its upper end and the jet carrier was
longer
in its lower portion. A reminder was made concerning the
little
brass hood situated in the base of the choke - that the 4 stroke
part was
cut off straight across its top while the 2 stroke version was cut
off
across its top at a steep angle. Many complaints of mixed
assembly
between body type components resulting in poor tunning have been
received
at Amal. The motorcycles ran poorly and were a beast to start
!
I found this mix-up on a BSA 441 that was a pig to start.
After correcting
the mismatched pieces, starting became far easier, low speed
running
far improved, and roll-on power increased. If your motorcycle runs
like
a pig have a look inside its carburetor ! S.M. Biberman
Beware of Vitron tipped
carburator needles if you are running on unleaded
petrol.
I bought a new Monobloc carb for my Comet and couldn't understand
why the
needle stuck in the closed position after every ride. A friend
then
advised me that unleaded petrol reacts on the vitron. Since
changing
back to an old type standard needle I have had no more trouble. D.J.
Peters
01/18/01
I think what you are referring to is actually Viton
without
the r. I also suspect that the problem with the carburator
needle sticking is more likely that it is a
mechanical wedge
into seat than the rubber sticking. Dan Smith cut o-ring
grooves
in his type 29 remote float needles and put o-rings in them and then
ground
them to the taper leaving them just a 1/2 thou proud and they stuck
shut
every time. In frustration he ground them flush and ta-da,
they worked
perfectly. One of the only rapides running original carbs that
don't leak when you leave the taps on and put it on the side
stand!!
Robert Watson 01/18/01
I made a pair of flange-to-flange
adapters for MK I's.
Here's how
I did it.
First I polished the necked-down portion of
a
pair of standard adapters. Then I made a pair of flanges
that were
a few thousands undersize. With the adapters temporarily
mounted
to the engine, I put some alignment marks on the adapters and
the flanges
so I could install the flanges in the proper orientation.
Next step...put the adapters in the
refrigerator's
freezer compartment and the flanges in the oven at about 350-400
degrees
F. Place the hot flange on a flat surface (such as a
smooth block
of wood) and plunge the cold adapter into it. If it won't
fit (which
mine didn't on the first two attempts) polish the necked-down
portion of the adapters a little more.
Repeat the heating, freezing, and plunging
steps
until you can get the adapter to bottom out in the flange.
Mine work perfectly--a complete seal was
accomplished.
Someone with a milling machine can make the holes for you to the
kind of
precision required. Just have them drill the two mounting
holes and
bore the center intake passageway. You could also get them
to mill
a good flat surface on one side. Afterwards you can cut
them out
with a hacksaw and file the edges to match the flanges on your
MK I's.
A few VERY careful strokes with a flat file will assure a good
mating surface
if the adapter went slightly past the milled surface.
Without going out to the shop to measure
the thickness,
I would guess mine are about 1/2" thick--it was just
a scrap of aluminum I had on
hand.
"Jay" 9/14/00
Mikuni Modification by Bill
Easter
6/28/00 A number of people, Glenn Shriver and
others,
are using Mikuni VM carburettors on their Vincents and some would
like
to use cable start (choke) on the smaller 28 mm instead of the lever
mounted
on the carb. Here is a suggested modification to the cable start
parts
which I have not tried yet. The problem is that the vertical
space
for the piston and spring in the 28 mm and smaller carb. is about
0.225"
less than in the 30 mm and larger carbs. The diameters and
thread
sizes of the parts are the same. I suggest boring the bottom
(threaded
end) of the threaded cable start fitting 0.225" deeper so that the
spring
can go into it this much further and shorten the cable adjuster by
0.225".
Turn the full length of the top of the piston (slight smaller
diameter
of the piston and portion with slot and hole for cable nipple) down
to
0.260" from 0.293" so that it will go into the threaded
fitting.
This will also require that the cable end nipple be reduced in
length and
possibly shaped/radiused at the ends.
Hylomar
for leaking carb washers.
As I happened to have some of this already, and the data sheet
states it's
completely gasoline-proof, I decided to try it. I soaked new
fiber
washers in Hylomar, coating them completely, and also applied it
to the
threads of the various fuel fittings. On reinstalling
everything,
it seems to have done the trick - no visible leakage! I
haven't given
the system an acid test yet by going for a long ride, but it's way
more
gasoline-tight than it was before. Also, Hylomar is neat
stuff -
it's non-setting, so you can smear it about pretty freely and then
wipe
it off anywhere visible when you're done.
5/22/00 VOC-Jtan
Time for a few comments from
the
Western Canadian contingent about carbs,
piston
holes and the interconnections
in life!!
I have run original Shadow carbs on the
Woolly
and when I went up to 9.4:1 I also went to 34 mm flat slide
Mikunis.
The carbs were new and jetted very rich, like 25 MPG rich.
After
many tries and 3 seized pistons I got the jetting really close
and no more
holes. I am now running HD electronic ignition and with no
suitable timing
device installed have set my timing by ear- like advance till
you detonate
and the just back a bit. Good enough to run mid 7's at
Ramsey and
also give a real good thrash around the Island. Many
times
I hear people with pistons holed who immediately blame the
pistons but
I feel the holed pistons are the result of the problem and not
the cause.
I must agree with Sid, for who am I to disagree, that you need
to look
at mixture, ignition advance, and fuel supply problems
long before
you blame a piston.
I know of one such piston being blamed and
yet
running over 40 degrees advance! My experience says if you
are getting
more that 55-60 MPG on a nice 65 MPH cruise for a full tank then
you are
probably too lean. Don't assume when something breaks that
it is
a problem all by itself, life doesn't work that way.
By the way I recall some suggestions about
Mk
2 concentrics and jetting some time ago. If any one has
them could
they send them to me. It seems a Twin recently arrived here is
running
rather rich and has a brand new set of Spanish Mk 2s.
And a note for Nick Cleary. I'm not
promoting
and I know some may disagree but, making reference to the above,
Danny
Smith ran Kemp's pistons on his 30,000 miles plus travels to the
tip of
South America and then up to the
Yukon and they sre still just fine. Shadow
type
29's, Mag ignition, and the addition of chrome top rings.
If you
have the confidence that you are going to keep your motor
together and
not need to disturb them, put in good chrome rings, and hone the
bores
to the clearance recommended by the piston guys to the finish
recommended
by the ring guys. With a good seal, no blow by, no oil
leaks, no
fancy breather (another of those blame the breather
when your leaky rings are pressurising the
cases
causing the leaks) and you should get a sweet running
motor.
Robert 4/04/00
Holed Pistons:
Usually it is a mixture setting and/or restricted fuel flow
promoting
a severely leathal condition . Also high on the list of causes
would be
excess ignition advance . The flow fault is often as simple
as a
clogged filler cap vent hole or fouled filter screens on
the
fuel taps, or even not always opening both taps at sustained
and
elevated speeds..
The early original cork taps are always
suspect
at providing sufficient flow for speeds above 60 -70
MPH
and never for top speed runs . Larger bore lever
taps and opening
out larger that cap vent is tops on the list for serious Vincent
riders
as would be closely setting ones ignition timing .
Incorrect
jet sizes, sticky floats, and inlet manifold air leakage at the
male to
female joint ( particularly that last one) are very common on
older Vincents.
S.M. Biberman
Petcocks
Sid,
That reminds me of a time I was riding
home on my Vin, one afternoon, in fast traffic, on a single lane
in each
direction road. I was running on the left side tap and using the
right
side tap as reserve. As luck would have it, she started to run
dry going
over a fairly long bridge. So I pulled out the right tap for
reserve. And
I mean, I pulled it out! It seems that the stop screw had backed
out on
me and was no longer doing its job.
So here I was, going up a grade, on a
bridge,
with no place to pull over, with my petcock in my throttle hand,
as I watched
my reserve fuel poring out on my right boot and exhaust pipe, to
the sound
of my carburettors backfiring from lack of fuel. To prove
the old
bromide about God looking out for fools, I was able to put the
the cork
carrier back in the petcock on just the second try, (I was
wearing winter
weight gloves at the time), and still had enough
fuel to make it over the bridge and to pull
over
and empty my boot of the excess fuel it was now holding.
So to my fellow Vincent owners, don't
try
to top this. Please check those petcocks and think about an
upgrade. (
I did, and I also put a little extra $ in the plate, the next
Sunday).
Ken Smith ( Phil. Pa. USA )
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